Engineering Services

Thermal Lancing

Thermal Lancing

High-Temperature Precision Cutting & Thermal Lancing Specialists

Seized Component Removal

At Hickman Engineering, we are proud to be one of the UK’s leading specialists in thermal lancing. When standard cutting methods fail, we deploy high-temperature thermal lancing to dismantle corroded infrastructure, remove seized pins from heavy plant, and carry out emergency cutting in confined or hazardous spaces. With a proven track record of delivering complex and high-risk cutting operations, our skilled teams provide safe, precise, and efficient solutions to get your operations moving again.

What is Thermal Lancing?

Thermal lancing, also known as oxygen lancing, is a highly specialised cutting technique that generates extreme temperatures between 2,730°C and 4,500°C. The process utilises a hollow steel tube packed with alloy steel rods, fed with pressurised oxygen to create a powerful exothermic reaction. This intense heat easily exceeds the melting points of reinforced concrete and heavy steel, allowing our engineers to slice through virtually any material quickly and safely. Unlike standard oxy-fuel cutting, a thermal lance overwhelms materials with extreme heat and pressure, making it the ultimate controlled demolition tool for heavy industrial environments.

Integrated Engineering Expertise

Many companies struggle with thermal lancing because they view it as just a demolition tool. At Hickman Engineering, we integrate thermal lancing into our comprehensive mechanical engineering solutions. Whether we are extracting a seized axle from a crane or cutting through marine piles, we understand how to manage the molten material flow and protect surrounding bearings and housings. We do not just cut and run, we assess the complete system to ensure your machinery is ready for its next operational phase.

Sectors & Case Studies

Our teams deploy across the UK, providing Thermal Lancing solutions across multiple industries:

Marine Vessels & Assets

We perform offshore platform demolition, underwater access cutting, and the precise removal of seized pins from marine infrastructure and vessel ramps.

Marinas & Ports

We dismantle corroded dock infrastructure and remove seized axles from heavy port cranes and cargo handling equipment.

Construction

We safely cut through reinforced concrete structures, embedded rebar, and damaged structural steel frameworks to keep your site moving.

The 24/7 Flat Rate Promise

We understand that a seized component can bring your entire operation to a standstill. That is why we operate a continuous response service with a transparent pricing structure. We charge a flat rate regardless of the time or day, meaning a Tuesday afternoon costs the exact same as a Bank Holiday. If you are within 20 miles of our Immingham base, we guarantee a 90-minute response time to tackle your most challenging emergency breakdowns. Contact Hickman Engineering today to deploy our thermal lancing specialists.

FAQ's

What materials can a thermal lance cut through?
Because the heat is generated by the oxidation of the lance itself, it can cut through almost anything. This includes steel, stainless steel, high nickel alloys, copper, bronze, aluminium, ceramic, reinforced concrete, and refractory bricks.
Yes, when performed by experts. We carefully manage the cutting angles and molten slag flow to ensure we remove the seized pin or axle without damaging the surrounding expensive housing or critical bearings.
Thermal lancing is a brutal, high-heat process best suited for demolition and emergency removal. If your project demands controlled cuts with minimal heat-affected zones, we will recommend alternative methods like mechanical or plasma cutting through our traditional machining division.
Yes, our teams are fully qualified and confined space trained. We manage hot works permits, continuous gas monitoring, and specific safety zone protocols to ensure every high-risk cutting operation is completed safely.
Absolutely. Our mobile workshops are fully equipped to perform thermal lancing on your site, whether that is a confined space on a marine vessel, a rail infrastructure project, or a heavy agricultural yard.
Thermal Lancing

We're up for the challenge!

Hickman Engineering prides itself on undertaking works that are considered too challenging for other firms. Whether this is a small project or large we offer a set rate 24/7 coverage which is available to all of our clients. Challenge us to come up with your solution.

Our Other Engineering Services:

Custom Metal Fabrication Specialists
We offer comprehensive custom metal fabrication. Our team manufactures structural steel beams, ramps, vessel guards, and bespoke infrastructure components tailored to the construction, marine, and FMCG sectors.
Certified Welding Experts
We provide 24/7 coded mobile welding, including MIG, TIG, and MMA. From emergency breakdowns and structural beams to high-pressure marine pipework, we ensure compliant repairs across all environments.
Return Worn Bores To OEM Specifications
We offer mobile precision line boring without weak sleeve inserts. We weld and re-bore worn pivot points on cranes, excavators, and marine ramps in-situ to exact OEM dimensions.